P.D. 11.07.2025
Steps to Follow;
1. Take the vehicle to a level ground for installation.
2. Empty the gearbox oil, check cleanliness. If the oil is dirty or contaminated, it should be replaced. If the level is low, add oil of the type recommended by the manufacturer in the quantity recommended.
3. The vehicle to be mounted with Volvo PTO must be fixed on a suitable platform for the operation (a canal or lift, etc.). The parking brake is to be applied, the gear must be in neutral position, and the engine is to be stopped.
PTO Connection Surface
4. Remove the bolts and cover.
5. Clean surface carefully. when cleaning the surface to avoid foreign objects entering the transmission. Make sure that oil lube pump is inside and seats in its location.
6. Insert the quill shaft with bearing
7. During the mounting operation, apply a film layer of grease on the front and rear faces of the gasket, then attach it between the main transmission and PTO Plate connection surfaces. Mount the Studs on the Transmission using suitable torque value. Please also apply threadlocker glue on studs to prevent loosening due to vibration.
8. Once Volvo PTO mounting has been completed, the connection components need to be inspected just in case.
9. The main transmission oil is then poured back into it from the container it had been put into, and then oil plug is fastened (If the oil has expired, new oil must be added).
10. Volvo PTO Engaging System will be assembled. (This can be air hoses, control cable&lever or electric wiring, depending on control Type)
11. Lube line needs to be installed for heavy or long-term continous working condition of Volvo PTOs.
Lube Line Port
Illustration of Side and Rear Mounted PTOs
12. Run the engine (transmission and PTO in neutral position) for a few seconds and check if there are any unnatural noises. Stay away from rotating shafts and components.
13. In case the hydraulic pump, which will be installed on the PTO, is 40 lbs or heavier and the length is 12″ or longer, the pump must be supported by a bracket to avoid damaging the PTO. Otherwise, the PTO will carry all the load and may get damaged over time.
✓ PTO temperature might sometimes have a negative influence, and the temperature needs to be lowered in case of overheating.
✓ More frequent oil changes must be conducted in heavy-duty operations.
✓ Where the PTO is side-mounted, make sure to inspect the backlash.
✓ Where the PTO is rear-mounted and used in heavy-duty operations, extra lubrication must be provided.
